Euroterm EURO ONE Installationsanleitung

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Inhaltsverzeichnis

Seite 1 - PROGRAMMER

Installation and operationhandbook24042408CONTROL SETPOINTPROGRAMMERENG

Seite 2

Installation and Operation Handbook Installation2408 and 2404 Controller 1-7Sensor input connections The connections for the various types of sensor

Seite 3

Installation and Operation Handbook User Calibration2408 and 2404 Controller 7-3OFFSET CALIBRATION Offset calibration is used to apply a single fix

Seite 4 - Chapter 1 INSTALLATION

User Calibration Installation and Operation Handbook7-4 2408 and 2404 Controller Set Offset 1 Use or to set the offset value of Process Va

Seite 5 - OP 1 OP2

Installation and Operation Handbook User Calibration2408 and 2404 Controller 7-5TWO-POINT CALIBRATION The previous section described how to apply a

Seite 6 - MECHANICAL INSTALLATION

User Calibration Installation and Operation Handbook7-6 2408 and 2404 Controller Select Low-point Calibration This is the Calibration Status di

Seite 7 - NEW SLEEVE DESIGN MKIII

Installation and Operation Handbook User Calibration2408 and 2404 Controller 7-7 Select High-point Calibration This is the Calibration Sta

Seite 8 - WARNING

User Calibration Installation and Operation Handbook7-8 2408 and 2404 ControllerCALIBRATION POINTS AND CALIBRATION OFFSETS If you wish to see the po

Seite 9

Installation and Operation Handbook Understanding The Ordering Code2408 and 2404 Controller A-1Appendix A UNDERSTANDING THE ORDERING CODE The 2408 a

Seite 10 - PLUG-IN MODULE CONNECTIONS

Understanding the Ordering Code Installation and Operation HandbookA-2 2408 and 2404 Controller Part 1A: Hardware coding Basic build Plug-in module

Seite 11

Installation and Operation Handbook Understanding The Ordering Code2408 and 2404 Controller A-3 Part 1B: Hardware coding Plug-in modules Pl

Seite 12 - Four terminal modules

Understanding the Ordering Code Installation and Operation HandbookA-4 2408 and 2404 Controller- Hardware Part 2: Configuration coding Sensor input

Seite 13 - High Impedance

Installation Installation and Operation Handbook1-8 2408 and 2404 ControllerTwo terminal modules Note: Module 1 is connected to terminals 1A and 1B

Seite 14

Installation and Operation Handbook Understanding The Ordering Code2408 and 2404 Controller A-5 Part 2: Configuration continued Digital input 1 Dig

Seite 15

Understanding the Ordering Code Installation and Operation HandbookA-6 2408 and 2404 ControllerNotes: 1. Not available with profibus controllers 2.

Seite 16

Installation and Operation Handbook Safety Information2408 and 2404 Controller B-1SAFETY and EMC INFORMATION Please read this section carefully befo

Seite 17

Safety Information Installation and Operation HandbookB-2 2408 and 2404 ControllerINSTALLATION SAFETY REQUIREMENTS Safety Symbols Various symbols are

Seite 18

Installation and Operation Handbook Safety Information2408 and 2404 Controller B-3Overcurrent protection To protect the internal PCB tracking within

Seite 19

Safety Information Installation and Operation HandbookB-4 2408 and 2404 ControllerPlease note that the alarm relays within the controller will not giv

Seite 20

Installation and Operation Handbook Technical Specification2408 and 2404 Controller C-1TECHNICAL SPECIFICATION Main Process Value Input and Second D

Seite 21

Technical Specification Installation and Operation HandbookC-2 2408 and 2404 ControllerRange Scaleable between 0-20mA and 0-10Vdc (isolated) Resoluti

Seite 22 - Chapter 2 OPERATION

Installation and Operation Handbook Technical Specification2408 and 2404 Controller C-3 General Display Dual, 4 digit x 7 segment LED. Up to two

Seite 23 - FRONT PANEL LAYOUTS

Technical Specification Installation and Operation HandbookC-4 2408 and 2404 Controller

Seite 24

Installation and Operation Handbook Installation2408 and 2404 Controller 1-9Four terminal modules Note: Module 1 is connected to terminals 1A, 1B,

Seite 25 - BASIC OPERATION

Installation and Operation Handbook Load Current Monitoring and Diagnostics 2408 and 2404 Controller

Seite 26 - OPERATING MODES

Load Current Monitoring and Diagnostics Installation and Operation Handbook D-2

Seite 27 - AUTOMATIC MODE

Installation and Operation Handbook Load Current Monitoring and Diagnostics 2408 and 2404 Controller

Seite 28 - MANUAL MODE

Load Current Monitoring and Diagnostics Installation and Operation Handbook D-4

Seite 29

Installation and Operation Handbook Load Current Monitoring and Diagnostics 2408 and 2404 Controller

Seite 30

Load Current Monitoring and Diagnostics Installation and Operation Handbook D-6

Seite 31

Installation and Operation Handbook Load Current Monitoring and Diagnostics 2408 and 2404 Controller

Seite 32

Load Current Monitoring and Diagnostics Installation and Operation Handbook D-8

Seite 33 - PARAMETER TABLES

Installation and Operation Handbook Load Current Monitoring and Diagnostics 2408 and 2404 Controller

Seite 34

Load Current Monitoring and Diagnostics Installation and Operation Handbook D-10

Seite 35 - Name Description

Installation Installation and Operation Handbook1-10 2408 and 2404 Controller Module type Terminal identity Possible functions A B C D Isola

Seite 36

Installation and Operation Handbook Load Current Monitoring and Diagnostics 2408 and 2404 Controller

Seite 37

Load Current Monitoring and Diagnostics Installation and Operation Handbook D-12

Seite 38

Installation and Operation Handbook Safety Information2408 and 2404 Controller E-1Appendix E: Profibus Communications Introduction The 2408f and 2

Seite 39

Safety Information Installation and Operation HandbookE-2 2408 and 2404 ControllerProfibus-DP is a multimaster, master-slave, token passing network. T

Seite 40

Installation and Operation Handbook Safety Information2408 and 2404 Controller E-3Cable Specifications Either of the two cable types detailed below

Seite 41 - 408 and 2404 Controller

Safety Information Installation and Operation HandbookE-4 2408 and 2404 ControllerController Configuration and Node Address Having connected the contr

Seite 42 - Chapter 3 ACCESS LEVELS

Installation and Operation Handbook Safety Information2408 and 2404 Controller E-5Network configuration Having wired and configured the controller,

Seite 43 - SELECTING AN ACCESS LEVEL

Safety Information Installation and Operation HandbookE-6 2408 and 2404 ControllerTroubleshooting No Communications: • Check the wiring carefully, pa

Seite 44 - Press

INTERNATIONAL SALES AND SERVICEHA025132© Copyright Eurotherm Limited 2004All rights are strictly reserved. No part of this document may be reproduced,

Seite 45 - EDIT LEVEL

Installation and Operation Handbook Installation2408 and 2404 Controller 1-11COMMUNICATION MODULES 1 AND 2 All 2408 and 2404 controllers can be fitt

Seite 46 - Chapter 4 TUNING

Installation Installation and Operation Handbook1-12 2408 and 2404 ControllerWiring of 2-wire EIA-485 serial communications link ComNote:All resistor

Seite 47 - AUTOMATIC TUNING

Installation and Operation Handbook Installation2408 and 2404 Controller 1-13DeviceNet Instruments fitted with software versions 4 onwards can be f

Seite 48 - Temperature

Installation Installation and Operation Handbook1-14 2408 and 2404 ControllerExample of Devicenet Wiring To

Seite 49 - MANUAL TUNING

Installation and Operation Handbook Installation2408 and 2404 Controller 1-15ProfiBus Wiring Controllers supplied with model numbers 2408f and 2404f

Seite 50

Installation Installation and Operation Handbook1-16 2408 and 2404 ControllerTYPICAL WIRING DIAGRAM Fig 1-10 Typical wiring diagra

Seite 51

Installation and Operation Handbook ContentsIssue 10.0 Nov-04 Applies to 2408 and 2404 controller software version 4.0 iMODELS 2408 and 2404 PI

Seite 52 - MOTORISED VALVE CONTROL

Installation and Operation Handbook Installation2408 and 2404 Controller 1-17Logic Drive Fan Out The logic outputs from the 2400 series controllers

Seite 53

Installation Installation and Operation Handbook1-18 2408 and 2404 ControllerMOTORISED VALVE CONNECTIONS Motorised valves will normally be wired eith

Seite 54 - 2408 and 2404 Controller 4-9

Operation Installation and Operation Handbook 2408 and 2404 Controller 2-1Chapter 2 OPERATION This chapter has nine topics: • FRONT PANEL LAYOU

Seite 55 - GAIN SCHEDULING

Operation Installation and Operation Handbook 2-2 2408 and 2404 ControllerFRONT PANEL LAYOUTS 2408OP 1 OP2SP2 REMAUTOMANRUNHOLD Figure 2-1 Model

Seite 56

Operation Installation and Operation Handbook 2408 and 2404 Controller 2-3 Button or indicator Name Explanation OP1 Output 1 When lit, it indica

Seite 57 - Fig 5-1 Setpoint profile

Operation Installation and Operation Handbook 2-4 2408 and 2404 ControllerBASIC OPERATION Switch on the power to the controller. It runs through a s

Seite 58

Operation Installation and Operation Handbook 2408 and 2404 Controller 2-5OPERATING MODES The controller has two basic modes of operation: • Autom

Seite 59 - PROGRAMMER STATES

Operation Installation and Operation Handbook 2-6 2408 and 2404 ControllerAUTOMATIC MODE You will normally work with the controller in automatic mode

Seite 60

Operation Installation and Operation Handbook 2408 and 2404 Controller 2-7MANUAL MODE If the AUTO light is on, press the AUTO/MAN button to select

Seite 61 - AUTOMATIC BEHAVIOUR

Operation Installation and Operation Handbook 2-8 2408 and 2404 ControllerPARAMETERS AND HOW TO ACCESS THEM Parameters are settings, within the contr

Seite 62

Contents Installation and Operation Handbook ii Issue 10.0 Nov-04 Applies to 2408 and 2404 controller software version 4.0 Enhancements to

Seite 63 - CONFIGURING THE PROGRAMMER

Operation Installation and Operation Handbook 2408 and 2404 Controller 2-9 Parameter names In the navigation diagram, each box shows the display f

Seite 64

Operation Installation and Operation Handbook 2-10 2408 and 2404 ControllerNAVIGATION DIAGRAM (PART A) (The parameters that appear depend upon how t

Seite 65

Operation Installation and Operation Handbook 2408 and 2404 Controller 2-11 NAVIGATION DIAGRAM (PART B)

Seite 66

Operation Installation and Operation Handbook 2-12 2408 and 2404 ControllerPARAMETER TABLES Name Description Home list Home Measured value and S

Seite 67

Operation Installation and Operation Handbook 2408 and 2404 Controller 2-13 Name Description ProGProGProGProG Program edit list − Present onl

Seite 68

Operation Installation and Operation Handbook 2-14 2408 and 2404 Controller Name Description ALALALAL Alarm list 1111 ---- ---- ---- Alarm 1 setpoi

Seite 69

Operation Installation and Operation Handbook 2408 and 2404 Controller 2-15 Name Description SPSPSPSP Setpoint list SSEL Select SP 1 to SP16, d

Seite 70

Operation Installation and Operation Handbook 2-16 2408 and 2404 Controller Name Description oPoPoPoP Output list Does not appear if Motorised Valv

Seite 71

Operation Installation and Operation Handbook 2408 and 2404 Controller 2-17 ALARMS Alarm annunciation Alarms are flashed as messages in the Home d

Seite 72 - Chapter 6 CONFIGURATION

Operation Installation and Operation Handbook 2-18 2408 and 2404 ControllerDiagnostic alarms These indicate that a fault exists in either the control

Seite 73 - buttons

Installation and Operation Handbook Installation2408 and 2404 Controller 1-1Chapter 1 INSTALLATION Figure 1-1 2408 1/8 DIN controller F

Seite 74 - CHANGING THE PASSWORDS

Operation Installation and Operation Handbook 2408 and 2404 Controller 2-19 no.iono.iono.iono.io No I/O None of the expected I/O modules is fitte

Seite 75 - NAVIGATION DIAGRAM (PART A)

Operation Installation and Operation Handbook 2-20 2408 and 2404 Controller

Seite 76 - NAVIGATION DIAGRAM (PART B)

Installation and Operation Handbook Access Levels2408 and 2404 Controller 3-1Chapter 3 ACCESS LEVELS This chapter describes the different levels of

Seite 77 - NAVIGATION DIAGRAM (PART C)

Access Levels Installation and Operation Handbook3-2 2408 and 2404 ControllerSELECTING AN ACCESS LEVEL Access to Full, Edit or Configuration levels i

Seite 78

Installation and Operation Handbook Access Levels2408 and 2404 Controller 3-3 Level selection The ‘Goto’ display allows yo

Seite 79

Access Levels Installation and Operation Handbook3-4 2408 and 2404 ControllerEDIT LEVEL Edit level is used to set which parameters you can view and

Seite 80

Installation and Operation Handbook Tuning2408 and 2404 Controller 4-1Chapter 4 TUNING Before tuning, please read Chapter 2, Operation, to learn how

Seite 81

Tuning Installation and Operation Handbook 4-2 2408 and 2404 ControllerAUTOMATIC TUNING Two automatic tuning methods are provided in the 2408 and 2

Seite 82 - (not if ‘AL4’ = ‘rAt’)

Installation and Operation Handbook Tuning2408 and 2404 Controller 4-3Typical automatic tuning cycle Calculation of the cutback values Low cutba

Seite 83

Tuning Installation and Operation Handbook 4-4 2408 and 2404 ControllerMANUAL TUNING If for any reason automatic tuning gives unsatisfactory result

Seite 84

Installation Installation and Operation Handbook1-2 2408 and 2404 ControllerOutline dimensions Model 2408 Outline dimensions Model 2404 The ele

Seite 85 - 4 - -

Installation and Operation Handbook Tuning2408 and 2404 Controller 4-5Setting the cutback values The above procedure sets up the parameters for opti

Seite 86 - Retransmitted

Tuning Installation and Operation Handbook 4-6 2408 and 2404 ControllerIntegral action and manual reset In a full three-term controller (that is, a

Seite 87 - Electrical Input

Installation and Operation Handbook Tuning2408 and 2404 Controller 4-7MOTORISED VALVE CONTROL The 2408 and 2404 can be configured for motorised valv

Seite 88 - (Only if ‘Func’ = ‘dIG’)

Tuning Installation and Operation Handbook 4-8 2408 and 2404 ControllerCOMMISSIONING THE MOTORISED VALVE CONTROLLER The commissioning procedure is t

Seite 89

Installation and Operation Handbook Tuning2408 and 2404 Controller 4-95. Press or to turn ‘PCAL’ to ‘on’. 6. Press and the upper readout indica

Seite 90

Tuning Installation and Operation Handbook 4-10 2408 and 2404 ControllerGAIN SCHEDULING Gain scheduling is the automatic transfer of control between

Seite 91

Installation and Operation Handbook Programmer Operation2408 and 2404 Controller 5-1 Chapter 5 PROGRAMMER OPERATION This chapter deals with the se

Seite 92 - NPUT CALIBRATION

Programmer Operation Installation and Operation Handbook5-2 2408 and 2404 Controller WHAT IS SETPOINT PROGRAMMING? Many applications need to vary te

Seite 93 - User calibration

Installation and Operation Handbook Programmer Operation2408 and 2404 Controller 5-3 There are five different types of segment: Ramp The setpoin

Seite 94 - CONFIGURATION EXAMPLES

Programmer Operation Installation and Operation Handbook5-4 2408 and 2404 Controller PROGRAMMER STATES The programs have five states: Reset, Run, Ho

Seite 95 - and to

Installation and Operation Handbook Installation2408 and 2404 Controller 1-3INTRODUCTION Models 2408 and 2404 are high stability, temperature or pro

Seite 96

Installation and Operation Handbook Programmer Operation2408 and 2404 Controller 5-5 RUNNING A PROGRAM FROM THE RUN LIST The

Seite 97

Programmer Operation Installation and Operation Handbook5-6 2408 and 2404 Controller RUNNING A PROGRAM USING THE RUN/HOLD BUTTON If you are using a

Seite 98 - Chapter 7 USER CALIBRATION

Installation and Operation Handbook Programmer Operation2408 and 2404 Controller 5-7 ‘Lo’ − Deviation Low Holdback holds the program back when th

Seite 99 - USER CALIBRATION ENABLE

Programmer Operation Installation and Operation Handbook5-8 2408 and 2404 Controller CONFIGURING THE PROGRAMMER When first installing a programmer y

Seite 100 - OFFSET CALIBRATION

Installation and Operation Handbook Programmer Operation2408 and 2404 Controller 5-9 Power fail strategy Use or to select • con

Seite 101 - See table on

Programmer Operation Installation and Operation Handbook5-10 2408 and 2404 Controller CONFIGURING DIGITAL INPUTS TO SELECT PROGRAM NUMBER The progra

Seite 102 - TWO-POINT CALIBRATION

Installation and Operation Handbook Programmer Operation2408 and 2404 Controller 5-11 CREATING A NEW PROGRAM, OR MODIFYING AN EXISTING ONE The only

Seite 103 - Controller

Programmer Operation Installation and Operation Handbook5-12 2408 and 2404 Controller Ramp units Use or to select: • Sec • mi

Seite 104 - 2408 and 2404 Controller 7

Installation and Operation Handbook Programmer Operation2408 and 2404 Controller 5-13 Segment type Select the segment type using or : • rmP.r

Seite 105

Programmer Operation Installation and Operation Handbook5-14 2408 and 2404 Controller Ramp rate Ramp rate for ‘rmP.r’ segments Usin

Seite 106 - Appendix A

Installation Installation and Operation Handbook1-4 2408 and 2404 ControllerNEW SLEEVE DESIGN MKIII From Jan-03 an improved design of 1/8 DIN long s

Seite 107

Installation and Operation Handbook Programmer Operation2408 and 2404 Controller 5-15 Event output 1 (16-segment programmers o

Seite 108

Programmer Operation Installation and Operation Handbook5-16 2408 and 2404 Controller Power Value [End Segment] Use or to set the power v

Seite 109

Installation and Operation Handbook Configuration2408 and 2404 Controller 6-1Chapter 6 CONFIGURATION This chapter consists of six topics: • SELEC

Seite 110

Configuration Installation and Operation Handbook6-2 2408 and 2404 ControllerSELECTING CONFIGURATION LEVEL There are two alternative methods of selec

Seite 111 - -6 2408 and 2404 Con

Installation and Operation Handbook Configuration2408 and 2404 Controller 6-3LEAVING CONFIGURATION LEVEL To leave the Configuration level and return

Seite 112 - SAFETY and EMC INFORMATION

Configuration Installation and Operation Handbook6-4 2408 and 2404 ControllerNAVIGATION DIAGRAM (PART A) Instrument Process Value Input

Seite 113 - (ground) terminal

Installation and Operation Handbook Configuration2408 and 2404 Controller 6-5NAVIGATION DIAGRAM (PART B) Alarm relay Comms 1 Comms 2 Module

Seite 114 - 2408 and 2404 Controller B

Configuration Installation and Operation Handbook6-6 2408 and 2404 ControllerNAVIGATION DIAGRAM (PART C) Calibration Password Config

Seite 115

Installation and Operation Handbook Configuration2408 and 2404 Controller 6-7CONFIGURATION PARAMETER TABLES Name Description Values Meaning inS

Seite 116 - TECHNICAL SPECIFICATION

Configuration Installation and Operation Handbook6-8 2408 and 2404 Controller Name Description Values Meaning pVpVpVpV Process value config unit

Seite 117

Installation and Operation Handbook Installation2408 and 2404 Controller 1-5ELECTRICAL INSTALLATION This section consists of five topics: • Rear te

Seite 118 - 2408 and 2404 Controller C

Installation and Operation Handbook Configuration2408 and 2404 Controller 6-9 Name Description Values Meaning iPiPiPiP Input configuration i

Seite 119

Configuration Installation and Operation Handbook6-10 2408 and 2404 Controller Name Description Values Meaning SPSPSPSP Setpoint configuration

Seite 120 - DIAGNOSTICS

Installation and Operation Handbook Configuration2408 and 2404 Controller 6-11 ALALALAL Alarm configuration Values The controller contains four ‘so

Seite 121

Configuration Installation and Operation Handbook6-12 2408 and 2404 Controller The following parameters apply if the standard 8-segment programmer is

Seite 122

Installation and Operation Handbook Configuration2408 and 2404 Controller 6-13 Name Description Values Meaning LALBLALBLALBLALB Digital inpu

Seite 123 - OPERATION

Configuration Installation and Operation Handbook6-14 2408 and 2404 Controller Name Description Values Meaning AAAAAAAA Alarm relay configuration

Seite 124 -

Installation and Operation Handbook Configuration2408 and 2404 Controller 6-15 Name Description Values Meaning HAHAHAHA Comms 1 module config

Seite 125 - RELAY OUTPUTS

Configuration Installation and Operation Handbook6-16 2408 and 2404 Controller Name Description Values Meaning For ‘idididid’ = ‘Pdsi’ (PDS setpo

Seite 126

Installation and Operation Handbook Configuration2408 and 2404 Controller 6-17 Name Description Values Meaning 1A1A1A1A/bbbb/CCCC(1) Module 1 co

Seite 127

Configuration Installation and Operation Handbook6-18 2408 and 2404 Controller Name Description Values Meaning For ‘idididid’ = ‘dC.OP’, ‘dc.rE’

Seite 128

Installation Installation and Operation Handbook1-6 2408 and 2404 ControllerAll electrical connections are made to the screw terminals at the rear of

Seite 129

Installation and Operation Handbook Configuration2408 and 2404 Controller 6-19 3A3A3A3A/bbbb/CCCC Module 3 configuration As per module 2 configur

Seite 130

Configuration Installation and Operation Handbook6-20 2408 and 2404 Controller Name Description Values Meaning 4A4A4A4A Module 4 configuration

Seite 131 - TO ADJUST THE SCALING FACTOR

Installation and Operation Handbook Configuration2408 and 2404 Controller 6-21 Name Description Values Meaning CALCALCALCAL Calibration In thi

Seite 132 - 2408 and 2404 Controller E

Configuration Installation and Operation Handbook6-22 2408 and 2404 Controller DC Output Calibration The following parameters apply to DC output modu

Seite 133 - 2408f or 2404f controller

Installation and Operation Handbook Configuration2408 and 2404 Controller 6-23CONFIGURATION EXAMPLES Transducer Power Supply To configure the choice

Seite 134

Configuration Installation and Operation Handbook6-24 2408 and 2404 ControllerDeviceNet To configure Function, Baud Rate, Resolution and Node Address

Seite 135 - or to set the desired

Installation and Operation Handbook Configuration2408 and 2404 Controller 6-25 Node Address is set up in Operator or Full Access level. Select eith

Seite 136

Configuration Installation and Operation Handbook6-26 2408 and 2404 Controller

Seite 137

Installation and Operation Handbook User Calibration2408 and 2404 Controller 7-1Chapter 7 USER CALIBRATION This chapter has five topics: • WHAT I

Seite 138

User Calibration Installation and Operation Handbook7-2 2408 and 2404 Controller USER CALIBRATION ENABLE The User calibration facility must first be

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